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    Effect of work hardening of cobalt in sintered carbide cutting tool on tool failure during interrupted cutting
    (Springer London Ltd, 2017) Altan, Erhan; Uysal, Alper; Anaç, Şeref Han; Öztürk, Sabri
    In interrupted cutting, chips occur as intermittent and cutting tool may be damaged under severe variable loading. And it is known that the cutting forces cause transverse cracks on the rake face, and cutting tool may be damaged during interrupted cutting under mechanical and thermal fatigue in a short period of time. In this work, carbide inserts and forged SAE 4340 workpiece with axial slots were used in interrupted turning. The hardness values of some points on rake face near the cutting edge were measured, and cracks and failures on cutting tool were displayed by scanning electron microscopy (SEM). Additionally, milling experiments were conducted with carbide inserts on C45 medium carbon steel. In the interrupted cutting, the effect of work hardening of cobalt in sintered carbide cutting tool on tool failure was investigated. According to the results, micro hardness of sintered carbide cutting tool increased due to work hardening of cobalt, and this caused the micro crack formation on cutting tool.
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    An experimental study on dead metal zone in orthogonal cutting with worn rounded-edge cutting tools
    (Inderscience Enterprises Ltd, 2015) Uysal, Alper; Öztürk, Sabri; Altan, Erhan
    A dead metal zone is formed by the negative rake angle effect of the rounded-edge and it affects the cutting forces during machining operations. Therefore, investigating the size of the dead metal zone and changing it with cutting edge radius and flank wear rate are important. In this study, the dead metal zone was investigated experimentally for unworn and worn rounded-edge cutting tools and it was defined by changing the flank wear rate and cutting edge radius. It was observed that the size of the dead metal zone increased with increase of the cutting edge radius and it became smaller with increasing the flank wear rate. In addition, cutting force and thrust force were investigated. It was proven that both forces increased with increase of the cutting edge radius and the flank wear rate.
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    Metallographic analysis of the dead metal zone in metal cutting with a rounded-edge tool
    (De Gruyter, 2013) Öztürk, Sabri; Uysal, Alper; Altan, Erhan
    The experimental results show that a small dead region is seen in front of the rake face during cutting with a rounded-edge cutting tool. Although this fact was accepted, metallographic analysis of the dead metal zone had never been conducted. A quick stop device was used to obtain chip root samples that are representative of the deformation taking place during dynamic (actual) cutting conditions. A metallographic analysis was performed on selected specimens to identify the microstructure and formation. The photomicrographs were analyzed and an effort made to explain the dead metal zone microstructure.
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    Metallographic analysis of the dead metal zone In metal cutting with a rounded-edge tool
    (Carl Hanser Verlag, 2013) Öztürk, Sabri; Uysal, Alper; Altan, Erhan
    The experimental results show that a small dead region is seen in front of the rake face during cutting with a rounded-edge cutting tool. Although this fact was accepted, metallographic analysis of the dead metal zone had never been conducted. A quick stop device was used to obtain chip root samples that are representative of the deformation taking place during dynamic (actual) cutting conditions. A metallographic analysis was performed on selected specimens to identify the microstructure and formation. The photomicrographs were analyzed and an effort made to explain the dead metal zone microstructure.